Chainsaw chaps are an essential piece of safety equipment for anyone who operates a chainsaw. These protective garments are designed to shield the wearer’s legs from potential injuries that can occur during chainsaw operation. They are typically made from tough, durable materials that can withstand the high-speed impact of a chainsaw blade.
The importance of safety and protection when using chainsaws cannot be overstated. Chainsaws are powerful tools that can cause severe injuries if not handled properly. Wearing appropriate safety gear, including chainsaw chaps, can significantly reduce the risk of injury.
Despite their importance, chainsaw chaps are often overlooked by many chainsaw users. This article aims to shed light on the importance of chainsaw chaps, their different types, materials, and other essential factors to consider when purchasing this crucial safety gear.
Our Top Chainsaw Chap Picks

FORESTER ORESTER Chainsaw Chaps
Check on AmazonKey Specs:
- Material: 100% Polyester
- Length: 37 inches
- Closure: Belt closure with adjustable waist and leg straps
- Water-Resistant: Yes
- Extra Feature: Large utility pocket
The Forester Chainsaw Chaps offer unbeatable protection and comfort for forestry work. These apron-style chaps are designed with an adjustable waist and leg straps for a customizable fit that accommodates both men and women. The lightweight material provides freedom of movement, allowing you to work without restriction, while the water and oil-resistant fabric ensures durability in tough conditions. The added utility pocket gives you extra storage space for tools, making it a practical choice for professionals in logging or cutting.

Husqvarna 587160704 Technical Apron Wrap Chap
Check on AmazonKey Specs:
- Material: 1000 denier polyester with PVC coating
- Protective Layers: Tek Warp
- Size: 36 to 38-inch waist
- Style: Apron wrap
- Use: Chainsaw safety protection
The Husqvarna Technical Apron Wrap Chap is designed for maximum safety and durability in high-risk environments. Constructed from 1000 denier polyester with a PVC coating, these chaps offer superior protection against chainsaw accidents. The Tek Warp protective layers enhance the overall defense, ensuring that these chaps can withstand even the toughest forestry tasks. The apron-style design makes them easy to wear, and the 36 to 38-inch size ensures a comfortable fit. Perfect for those seeking reliable and durable safety gear.

Chainsaw Safety Chaps – Green Regular
Check on AmazonKey Specs:
- Material: 1000 Denier Nylon
- Leg Width: 15 inches at the widest point
- Waist Belt: 2-inch adjustable
- Leg Straps: 1-inch adjustable
- Color: Green
The LABONVILLE Chainsaw Safety Chaps offer excellent protection for any forestry professional or DIY enthusiast. Made from durable 1000 Denier Nylon, these chaps are tough yet lightweight, providing reliable safety during chainsaw use. The adjustable waist belt and leg straps ensure a secure fit, while the 15-inch leg width offers enough coverage without restricting movement. These green safety chaps are ideal for long hours of work, offering both comfort and protection.

FORESTER EZ-Zip Wrap Around Chainsaw Chaps
Check on AmazonKey Specs:
- Material: 1200 Oxford Polyester
- Protection: 360-degree coverage
- Waist Belt: Adjustable for various sizes
- Leg Adjustments: Dual calf adjustments
- Safety Compliance: Meets OSHA 1910.266 standards
The FORESTER EZ-Zip Wrap Around Chainsaw Chaps provide exceptional protection and comfort for those working with chainsaws. The 360-degree coverage, from calf to below the knee, ensures you’re fully shielded from potential accidents. The zippered design eliminates the common issues of broken straps and slipping buckles, making these chaps easy to adjust. The 1200 oxford polyester construction is both durable and lightweight, ensuring comfort without sacrificing safety. These chaps meet OSHA 1910.266 standards for chainsaw operators, making them a reliable choice.
Understanding Chainsaw Chaps
Chainsaw chaps are protective garments designed to be worn over regular work clothes. They cover the front of the legs, from the waist to the ankles, providing a protective barrier against chainsaw injuries. The primary purpose of chainsaw chaps is to prevent or minimize injuries by stopping or slowing down the chainsaw blade upon contact.
Chainsaw chaps provide protection by using layers of cut-resistant material. When a chainsaw blade contacts the chaps, these layers are designed to immediately “unravel” and clog the chainsaw’s cutting mechanism, causing it to stop or slow down significantly. This can prevent the chainsaw from cutting through the chaps and reaching the wearer’s legs.
It’s important to note that while chainsaw chaps can provide significant protection, they are not 100% foolproof. They are designed to reduce the severity of injuries, not to completely eliminate the risk. Therefore, proper chainsaw handling and operation are still crucial.
The Importance of Chainsaw Safety
According to the Centers for Disease Control and Prevention (CDC), approximately 36,000 people are treated in hospital emergency departments for chainsaw-related injuries each year in the United States. The majority of these injuries occur to the legs and lower body, highlighting the importance of wearing chainsaw chaps.
Chainsaw chaps play a crucial role in preventing injuries by providing a protective barrier between the chainsaw and the user’s legs. They are designed to stop or slow down the chainsaw blade upon contact, reducing the risk of severe injuries.
However, chainsaw chaps are just one part of a comprehensive approach to chainsaw safety. Other essential safety gear includes safety glasses, gloves, sturdy boots, and a helmet with a face shield. Furthermore, proper chainsaw operation and maintenance are also vital in preventing accidents.
Different Types of Chainsaw Chaps
There are several types of chainsaw chaps available on the market, each designed to provide a certain level of protection and comfort. The three main types are full wrap chaps, apron style chaps, and calf wrap chaps.
Full wrap chaps provide the most comprehensive protection. They cover the entire front and back of the legs, offering maximum coverage. They are ideal for professional chainsaw users who require the highest level of protection.
Apron style chaps, on the other hand, only cover the front of the legs. They are lighter and more comfortable than full wrap chaps, making them suitable for casual or occasional chainsaw users. However, they offer less protection compared to full wrap chaps.
Calf wrap chaps are a variation of the apron style chaps. They cover the front of the legs and wrap around the lower part of the legs, providing additional protection to the calves. They offer a good balance between protection and comfort.
Material Considerations
Chainsaw chaps are typically made from cut-resistant materials such as Kevlar, ballistic nylon, or polyester. These materials are designed to withstand the high-speed impact of a chainsaw blade and to “unravel” upon contact, clogging the chainsaw’s cutting mechanism.
Kevlar is a synthetic fiber that is known for its high tensile strength and cut resistance. It is lightweight and durable, making it an excellent material for chainsaw chaps. However, Kevlar chaps can be more expensive than those made from other materials.
Ballistic nylon is a type of nylon fabric that was originally developed for military use. It is tough and durable, but it is heavier and less comfortable than Kevlar. Polyester, on the other hand, is a versatile synthetic fabric that is resistant to wear and tear. It is lighter and more comfortable than ballistic nylon, but it offers less cut resistance.
Size and Fit of Chainsaw Chaps
The size and fit of chainsaw chaps are crucial for both safety and comfort. Chaps that are too large can be cumbersome and restrict movement, while those that are too small may not provide adequate protection.
To measure for chainsaw chaps, you need to measure the length of your legs from your waist to your ankles. This will give you the length of the chaps. For the waist size, measure around your waist where you normally wear your pants. Keep in mind that chainsaw chaps are designed to be worn over regular work clothes, so you should take your measurements while wearing these clothes.
Most chainsaw chaps come with adjustable waist belts and leg straps, allowing you to customize the fit. It’s important to adjust these straps properly to ensure that the chaps stay in place during chainsaw operation. The chaps should fit snugly but comfortably, without restricting your movement.
Chainsaw Chap Standards and Certifications
When buying chainsaw chaps, it’s important to look for products that meet certain safety standards and certifications. These standards ensure that the chaps have been tested and proven to provide a certain level of protection against chainsaw injuries.
In the United States, the American Society for Testing and Materials (ASTM) sets the standards for chainsaw chaps. The ASTM F1897 standard specifies the minimum performance requirements for chainsaw protective legwear. Products that meet this standard have been tested and proven to provide effective protection against chainsaw injuries.
It’s also important to look for products that are certified by recognized certification bodies such as Underwriters Laboratories (UL) or the Canadian Standards Association (CSA). These certifications provide additional assurance of the product’s safety and quality.
Features to Look for in Chainsaw Chaps
When shopping for chainsaw chaps, there are several features to look for to ensure you get the best protection and value for your money. These include adjustable straps, pockets, and other additional features.
Adjustable straps are essential for ensuring a proper fit. They allow you to adjust the size of the chaps to fit your body perfectly. Look for chaps with sturdy, easy-to-adjust straps that stay in place during chainsaw operation.
Pockets can be a handy feature, especially for professional chainsaw users. They provide storage space for small tools, gloves, or other items that you may need while working. However, keep in mind that pockets can add weight and bulk to the chaps, which can affect comfort and mobility.
Other additional features to consider include reflective strips for increased visibility, reinforced knees for extra durability, and ventilation holes for improved breathability. These features can enhance the functionality and comfort of the chaps, but they may also increase the price.
Top Chainsaw Chap Brands
There are several brands that are well-known for producing high-quality chainsaw chaps. These include Husqvarna, Stihl, and Forester.
Husqvarna is a Swedish company that is renowned for its outdoor power equipment, including chainsaws and chainsaw chaps. Husqvarna chainsaw chaps are known for their durability, comfort, and high level of protection. They are available in several styles and sizes to suit different users.
Stihl is a German company that is one of the leading manufacturers of chainsaws and chainsaw safety gear. Stihl chainsaw chaps are designed to provide excellent protection and comfort. They are made from high-quality materials and feature adjustable straps for a custom fit.
Forester is an American company that specializes in forestry safety gear. Forester chainsaw chaps are popular for their affordability and quality. They offer a good balance between protection, comfort, and price.
How to Properly Wear and Adjust Chainsaw Chaps
Properly wearing and adjusting chainsaw chaps is crucial for ensuring maximum protection. Here is a step-by-step guide on how to do it:
1. Put on your regular work clothes, including sturdy boots.
2. Put on the chainsaw chaps like a regular pair of pants. The chaps should cover the front of your legs, from your waist to your ankles.
3. Adjust the waist belt so that the chaps fit snugly around your waist. The chaps should not be too tight or too loose.
4. Adjust the leg straps so that the chaps fit snugly around your legs. Again, the chaps should not be too tight or too loose.
5. Check the fit of the chaps. They should cover your legs completely, without restricting your movement.
Common mistakes to avoid when wearing chainsaw chaps include wearing them too loose, too tight, or not covering the entire front of the legs. These mistakes can compromise the effectiveness of the chaps and increase the risk of injury.
Maintenance and Care of Chainsaw Chaps
Proper maintenance and care of chainsaw chaps can prolong their life and ensure they provide effective protection. Here are some cleaning instructions and tips for maintaining your chainsaw chaps:
1. Clean your chainsaw chaps regularly to remove dirt, oil, and other contaminants that can degrade the materials. Most chainsaw chaps can be cleaned with mild soap and warm water. Avoid using harsh detergents or bleach, as they can damage the materials.
2. After cleaning, hang the chaps to dry in a well-ventilated area. Avoid exposing them to direct sunlight or heat, as this can cause the materials to fade or become brittle.
3. Inspect your chainsaw chaps regularly for signs of wear and tear. If you notice any cuts, tears, or other damage, it may be time to replace the chaps.
4. Store your chainsaw chaps in a dry, cool place when not in use. Avoid storing them in a damp or hot area, as this can cause the materials to degrade.
When to Replace Chainsaw Chaps
Chainsaw chaps are designed to withstand the high-speed impact of a chainsaw blade, but they are not indestructible. Over time, they can wear out and lose their effectiveness. Here are some signs of wear and tear to look for:
1. Cuts or tears in the material. If the material is cut or torn, it may not provide effective protection against a chainsaw blade.
2. Fraying or unraveling of the material. This can indicate that the material is degrading and losing its cut resistance.
3. Loose or broken straps. If the straps are loose or broken, the chaps may not stay in place during chainsaw operation, compromising their effectiveness.
The recommended replacement timeline for chainsaw chaps varies depending on their usage and condition. As a general rule, you should replace your chainsaw chaps every 3-5 years, or sooner if they show signs of wear and tear.
Price Range and Where to Buy Chainsaw Chaps
The price of chainsaw chaps can vary widely depending on the brand, type, material, and features. On average, you can expect to pay between $50 and $150 for a pair of chainsaw chaps.
Chainsaw chaps can be purchased at home improvement stores, outdoor equipment stores, and safety gear retailers. They are also available online on platforms such as Amazon, eBay, and the websites of the manufacturers.
When buying chainsaw chaps, it’s important to consider not only the price but also the quality, safety features, and customer reviews. Remember, the primary purpose of chainsaw chaps is to protect you from chainsaw injuries, so it’s worth investing in a high-quality product.
User Reviews and Recommendations
User reviews can provide valuable insights into the performance and quality of chainsaw chaps. They can help you understand the strengths and weaknesses of different products, and make an informed decision.
Based on user reviews, some of the top recommended chainsaw chaps include the Husqvarna Technical Apron Wrap Chap, the Stihl Pro Mark Apron Chaps, and the Forester Chainsaw Safety Chaps. These products are praised for their durability, comfort, and high level of protection.
However, keep in mind that everyone’s needs and preferences are different. What works well for one person may not work as well for another. Therefore, it’s important to consider your own needs and preferences when choosing chainsaw chaps.
Conclusion
Chainsaw chaps are an essential piece of safety equipment for anyone who operates a chainsaw. They provide a protective barrier against chainsaw injuries, reducing the risk of severe injuries to the legs and lower body.
When choosing chainsaw chaps, it’s important to consider factors such as the type, material, size, fit, safety standards, features, and brand. Properly wearing and adjusting the chaps, as well as regular maintenance and care, can ensure they provide effective protection for a long time.
Remember, chainsaw chaps are just one part of a comprehensive approach to chainsaw safety. Other essential safety gear includes safety glasses, gloves, sturdy boots, and a helmet with a face shield. Furthermore, proper chainsaw operation and maintenance are also vital in preventing accidents.
FAQ
What are chainsaw chaps?
Chainsaw chaps are protective garments designed to be worn over regular work clothes. They cover the front of the legs, from the waist to the ankles, providing a protective barrier against chainsaw injuries.
How do chainsaw chaps work?
Chainsaw chaps work by using layers of cut-resistant material that “unravel” and clog the chainsaw’s cutting mechanism upon contact, causing it to stop or slow down significantly. This can prevent the chainsaw from cutting through the chaps and reaching the wearer’s legs.
How often should I replace my chainsaw chaps?
As a general rule, you should replace your chainsaw chaps every 3-5 years, or sooner if they show signs of wear and tear such as cuts, tears, fraying, or loose or broken straps.